Technology

The industrial basket fryer mod. Italia 130 was designed following the rules introduced by Toyotism in the 1960s. We started from an empty file and re-studied everything in order to minimize waste....

We have designed an innovative system that allows the oil to heat up faster. The cooking tank has been engineered by simulating the convective motions of the oil to ensure perfect cooking, and has been optimized to minimize the amount of oil needed to cook food.

These innovations save the end customer about 25 percent cooking oil and 30 percent gas in the preheating phase.

Customers' demands

Basket fryers were engineered by considering:

  • Oil heating times;
  • The maintenance of oil temperature during cooking;
  • The optimization of tank geometry to promote convective motions of the fluid;
  • Volume optimization to use little frying oil.
Amount of oil 80%
Setup times 60%
Gas used 75%
Thermal tank

Production data*

Potatoes** Gastronomy Sweets Krapfen
~ 60-70 kg/h ~70-80 Kg/h ~90 kg/h

~ 650 pcs/h

Product videos:

Test performed with Tokyo 65 in Gas.

General features:

  • The industrial fryer is designed to meet the highest hygienic standards. The design of our products is designed to facilitate cleaning operations

  • Attention in compliance with HACCP standards

  • Large heat exchange surface to prevent oil deterioration

  • The protective and vapor-containment cover is provided with HT handle

  • You can fix the drainer on both sides to fit the machine to the space provided

  • The baskets are modular and stackable

  • Front doors can be opened for oil draining and filtering operations (see optional: semiautomatic filtering system)

  • The drain valve is located frontally, on the operator's side, and is made of AISI316 steel

  • The electrical panel of the controls is made of AISI 304 stainless steel, with IP 66 protection rating

  • The cover is complete with UL-certified, FDA-compliant silicone gasket

  • Electrical wiring is protected and connections are covered with high temperature resistant sheathing

  • The fryer is equipped with a simple process management interface

  • The operator can set the working temperature, the system will manage the heating system automatically, and the setpoint and oil temperature will be visible

  • The cabinet feet are adjustable (HACCP) and made of AISI 304 stainless steel.

  • Industrial basket fryer is CE marked

Actual frying data****

Oil used: Seed oil;

Fried products: Frozen;

Product temperature: -10°C;

Quantity of fried products: 2.5 kg/cycle.

Standard size baskets

The fryer is characterized by a study on the standardization of its components.
This research activity led us to design baskets with standard dimensions, which can also be purchased at a later date, to increase the mix of products fried simultaneously.
The space in the tank has been optimized to the maximum, precisely to allow the customer to fry different products simultaneously.
Convective fluid motions are guaranteed with both the standard basket and the modular baskets.

Modern design

Practicality, ease of cleaning, and modularity.
These features would be enough to achieve a functional and quality product.
Our designers, however, did not stop at just the technical, the design of our fryers was studied by experts in industrial design in order to guarantee our customers, in addition to performance and practicality, the beauty of modern lines.

Oil filtration and recovery device - semi-automatic

The modular design allowed us to develop an accessory, which can also be purchased later, that allows the customer to empty the frying oil tank, filter the oil through the special food filter, and refill the cooking tank with the filtered oil. The whole operation is done automatically; the operator only has to worry about manually performing the initial setup.

Technical Data

Model Italy 130 - Gas
Encumbrance 1215 × 920 × 1190 mm
Footprint with drain 2120 × 920 × 1190 mm
Frying tank 650 × 1000 mm
Liters of oil ~ 135 |
Warm-up time*** ~25 min***
Heating system Gas
Burner 46800 Kcal
Power supply 220Vac 1Ph+n
Gas connection 1/2″ double
Material AISI 304
Compatible baskets Mini (230x625mm), Small(480x625mm), Medium (730x625mm), Large (980x625mm)
class="lazyload

* Production data are approximate.
** Frozen products.
*** Heating time derived from scientific calculations to bring oil from 20°C to 180°C ;

**** Tests performed on Tokyo 65 Gas.

NB: All technical data provided (Ex: cooking times, oil consumption etc..), are to be considered as indicative. Environmental temperatures, type of oil and different types of product, could cause a variation in machine performance.